All fault codes

Thermo King Fault Codes

259 codes · Free lookup by certified technicians

This page lists every Thermo King fault code we have documented, including the most likely cause and step-by-step repair guide. Use the search box below — dashes and capitalization are ignored.

259 of 259 codes

00
info

No Alarms Exist

Indicates the system is operating correctly and there are no active alarms.

02
warning

Check Evaporator Coil Sensor (Zone)

The microprocessor has detected a failure or out-of-range reading in the evaporator coil sensor.

03
warning

Check (Control) Return Air Sensor (Zone)

Failure of the return air sensor, responsible for measuring the cargo temperature.

04
warning

Check (Control) Discharge Air Sensor (Zone)

Failure of the discharge air sensor, which measures the air leaving the evaporator toward the cargo.

05
info

Check Ambient Temp Sensor

The exterior ambient temperature sensor presents a reading failure.

06
warning

Check Coolant Temp Sensor

Failure in the sensor that monitors the diesel engine coolant temperature.

07
warning

Check Engine RPM Sensor

The system does not detect the engine rotation signal (RPM).

08
warning

Unit Running on Coil Sensor (Zone)

The system is using the coil sensor to control temperature due to a main sensor failure.

09
critical

High Evaporator Temperature (Zone)

An excessively high evaporator temperature has been detected.

10
critical

High Discharge Pressure (or Temperature)

The compressor discharge pressure or temperature has exceeded safety limits.

11
warning

Unit or Zone Controlling on Alternate Sensor (Zone)

The unit is controlling temperature based on a secondary or alternate sensor.

12
critical

Sensor or Digital Input Shutdown (Zone)

A critical digital input or sensor has triggered a complete unit shutdown.

13
warning

Sensor Check (Zone)

The microprocessor has detected an unusual discrepancy between temperature sensors.

14
warning

Defrost Terminated by Time

The defrost cycle ended due to maximum time limit instead of temperature termination.

15
warning

Check Glow Plugs or Intake Air Heater

Failure detected in the intake air heater or glow plug circuit.

16
info

Manual Start Not Completed

The operator did not complete the manual start sequence within the established time.

17
critical

Engine Failed to Crank

The starter motor does not turn or the engine fails to rotate for ignition.

18
critical

High Engine Coolant Temperature

The diesel engine has reached a temperature above the safety limit.

19
critical

Low Engine Oil Pressure

The engine oil pressure is dangerously low.

20
critical

Engine Failed to Start

The engine cranked but failed to stay running or did not reach ignition RPM.

21
warning

Cooling Cycle Check (Zone)

The system detects insufficient cooling capacity during monitoring.

22
warning

Heating Cycle Check (Zone)

The system detects insufficient heating capacity.

23
critical

Cooling Cycle Fault (Zone)

Critical system failure preventing cooling; unit shuts down to protect cargo.

24
critical

Heating Cycle Fault (Zone)

Critical failure preventing the unit from generating heat when required.

25
warning

Alternator Check

System detects that the alternator is not charging the battery correctly.

26
warning

Check Refrigeration Capacity (Zone)

Refrigeration capacity is lower than expected for the current setpoint.

27
critical

Vapor Motor RPM High (CR)

Steam motor or electric compressor revolutions exceed the safety limit.

28
info

Pretrip or Self Check Abort

The diagnostic self-test (Pretrip) was canceled before completion.

29
warning

Defrost Damper Circuit Check (Zone)

The circuit controlling the defrost damper exhibits a failure.

30
critical

Defrost Damper Stuck Closed (Zone)

The evaporator damper has become stuck in the closed position.

31
critical

Check Oil Pressure Switch

The microprocessor detected a discrepancy between actual oil pressure and the pressure switch status.

32
critical

Refrigeration Capacity Low (Zone)

The unit or zone is not reaching the expected cooling capacity and has been stopped for safety.

33
warning

Check Engine RPM

The engine speed sensor detects revolutions outside the configured range.

34
warning

Check Modulation Circuit

The unit detected a problem in the modulation valve electrical circuit.

35
critical

Check Run Relay Circuit

Failure detected in the run relay circuit, preventing unit operation.

36
critical

Electric Motor Failed to Run

The backup electric motor does not start when standby mode operation is required.

37
warning

Check Engine Coolant Level

The level sensor detects that the engine coolant is below the safe limit.

38
warning

Electric Phase Reversed

The phases of the external power supply are reversed, which would cause inverse rotation.

39
warning

Check Water Valve Circuit

Failure detected in the heating water valve control circuit.

40
warning

Check High Speed Circuit

The microprocessor detected a failure in the circuit that activates engine high speed.

41
warning

Check Engine Coolant Temp

Engine coolant temperature is unusually high or the sensor is failing.

42
info

Unit Forced to Low Speed

The unit has restricted operation to low speed to protect the engine or system.

43
info

Unit Forced to Low Speed Modulation

The unit is forced to low speed due to a limitation in the modulation system.

44
warning

Check Fuel System

The system has detected problems in fuel supply or suction.

45
warning

Check Hot Gas or Hot Gas Bypass Circuit

Electrical failure detected in the hot gas bypass circuit.

46
warning

Check Air Flow (Zone)

Restriction detected in evaporator airflow in the indicated zone.

47
critical

Remote Sensor Shutdown

Critical failure in a remote temperature sensor that prevents safe operation.

48
warning

Check Belts or Clutch

A mechanical issue has been detected in the drive belts or the clutch.

49
info

Check Spare Sensor 1

Failure detected in auxiliary/spare sensor number 1.

50
info

Reset Clock

Microprocessor time and date have been lost or are invalid.

51
warning

Check Shutdown Circuit

Failure detected in the engine safety shutdown circuit.

52
warning

Check Heat Circuit (Zone)

System detected a problem in the components generating heat in the zone.

53
warning

Check Economizer Valve Circuit

Failure in the economizer valve circuit affecting efficiency.

54
info

Test Mode Timeout

The unit remained in a test mode for longer than permitted.

55
warning

Check Engine Speeds

Recorded engine speeds do not match expected calibration values.

56
warning

Check Evaporator Fan Low Speed (Zone)

Failure detected in the evaporator fans' low-speed circuit.

57
warning

Check Evaporator Fan High Speed (Zone)

A fault was detected in the high-speed circuit of the evaporator fans.

61
warning

Low Battery Voltage

The battery voltage powering the microprocessor is too low.

62
critical

Ammeter Out of Calibration

The system detected that the ammeter reading is out of range or inconsistent.

63
warning

Engine or Vapor Motor Stopped

The diesel engine or electric motor stopped unexpectedly due to mechanical or fuel reasons.

64
info

Pretrip Reminder

Automatic reminder to perform a Pretrip inspection based on elapsed time.

65
warning

Abnormal Temperature Differential (Zone)

Abnormal temperature differential detected in a specific zone (evaporator).

66
critical

Low Engine Oil Level

The sensor indicates the engine oil level is below the safe limit.

67
warning

Check Liquid Line Solenoid Circuit (Zone)

Fault detected in the liquid line solenoid circuit of a zone.

68
critical

Internal Controller Fault Code

A technical error has been detected within the microprocessor or controller.

70
info

Hourmeter Failure

Hourmeter failure; controller is not receiving operating time data.

71
info

Hourmeter 4 Exceeds Set Time Limit

Maintenance hourmeter #4 has exceeded the configured time limit.

72
info

Hourmeter 5 Exceeds Set Time Limit

Maintenance hourmeter #5 has exceeded the configured time limit.

73
info

Hourmeter 6 Exceeds Set Time Limit

Maintenance hourmeter #6 has exceeded the configured time limit.

74
warning

Controller Reset to Defaults

The controller has reverted to factory default settings due to an error or power loss.

75
critical

Controller RAM Failure

Failure in the controller's RAM memory.

76
critical

Controller EPROM Failure

Failure in the controller's EPROM memory.

77
critical

Controller EPROM Checksum Failure

Software checksum error, indicating data corruption.

78
warning

Data Log EPROM Failure

Failure in the data logger's EPROM memory.

79
info

Internal Data Logger Overflow

The internal data logger is full and cannot record more information.

80
warning

Check Compressor Temp Sensor

Compressor temperature sensor circuit is out of range or faulty.

81
warning

High Compressor Temp

The compressor temperature is unusually high, approaching the safety limit.

82
critical

High Compressor Temp Shutdown

The unit stopped to protect the compressor due to excessive temperature.

83
warning

Low Engine Coolant Temp

Engine coolant temperature is too low for normal operation.

84
info

Restart Null

The unit was unable to restart automatically after a nullified stop.

85
info

Forced Unit Operation

The unit is operating under a forced mode (manual or emergency).

86
warning

Check Discharge Pressure Sensor

The controller detected an erroneous signal from the discharge pressure sensor.

87
warning

Check Suction Pressure Sensor

The controller detected an erroneous signal from the suction pressure sensor.

88
info

Reserved for CR

Code reserved for specific Cargo Recording (CR) functions.

89
critical

ETV Fault – Electronic Throttling Valve Circuit (Code 89)

Thermo King alarm code 89 indicates a failure in the Electronic Throttling Valve (ETV) control circuit. The ETV is a stepper-motor modulating valve in the suction line that regulates suction pressure and compressor loading on Thermo King SB-, SLXi, SLXe, SLX, SLX Whisper, T-Series, Precedent and TriPac reefer units. When the microprocessor cannot drive or read the ETV stepper coils correctly, it logs Code 89 and forces the unit into a protective mode — often unable to hold setpoint or pull down.

91
warning

Check Electric Ready Input

Problem detected with the electric standby connection signal (Electric Ready).

92
info

Sensor Grades Not Set (Zone)

Zone sensor grades (calibration) have not been configured in the microprocessor.

93
critical

Low Compressor Suction Pressure

Dangerously low compressor suction pressure detected.

94
warning

Check Loader #1 Circuit

Fault in the compressor loader/unloader #1 circuit.

95
warning

Check Loader #2 Circuit

Fault in the compressor loader/unloader #2 circuit.

96
warning

Low Fuel Level

Tank fuel level is below the preset safety limit.

97
critical

Failed Remote Return Air Sensor (CR)

Remote return air sensor failure preventing accurate zone temperature reading.

98
warning

Check Fuel Level Sensor

The controller detects an invalid or inconsistent reading from the fuel level sensor.

99
critical

High Compressor Pressure Ratio

Excessive pressure ratio detected between compressor suction and discharge, risking mechanical integrity.

100
critical

Heater Fan Failure (CR)

Fault detected in the heater fan motor or circuit.

101
info

Controlling on Evap Coil Outlet Temp (CR)

Unit is controlling temperature based on evaporator outlet due to a primary sensor failure.

102
critical

Low Evaporator Coil Temperature (CR)

Evaporator coil temperature is dangerously low, which may lead to icing or freezing.

103
warning

Low Heater Fuel Level (CR)

Low fuel level detected specifically within the auxiliary heating system.

104
warning

Check Remote Fan Speed (Zone)

The controller cannot detect or maintain the required speed for the remote zone fans.

105
critical

Check Receiver Tank Press Sol Circuit

Electrical failure in the receiver tank pressure solenoid valve circuit.

106
critical

Check Purge Valve Circuit

Failure in the purge valve circuit, compromising refrigeration cycle efficiency.

107
critical

Check Condenser Inlet Sol Circuit

Error detected in the condenser inlet solenoid valve circuit.

108
warning

Door Open Timeout (Zone)

The zone door has remained open longer than the allowed programmed setting.

109
warning

Check High Discharge Pressure Sensor

Error in the high discharge pressure sensor (Replaced by code 86 in newer models).

110
critical

Check Suction Line Sol Circuit (Zone)

Failure in the suction line solenoid valve circuit for a specific zone.

111
warning

Unit Not Configured Correctly (Zone)

The unit configuration does not match the hardware or number of zones installed.

112
critical

Check Remote Fans (Zone)

The remote zone fans are not operating as required.

113
warning

Check Electric Heat Circuit (Zone)

Fault detected in the zone electric heating circuit.

114
critical

Multiple Alarms - Can Not Run (Zone)

The zone has shut down due to the accumulation of multiple simultaneous critical alarms.

115
critical

Check High Pressure Cut Out Switch

Fault in the High Pressure Cut Out (HPCO) switch or its circuit.

116
warning

Check High Pressure Cut In Switch

Fault in the high pressure reset (cut-in) switch or its circuit.

117
info

Auto Switch from Diesel to Electric

The unit has automatically switched from diesel operation to electric motor operation.

118
info

Auto Switch from Electric to Diesel

The unit has automatically switched from electric motor to diesel operation.

119
warning

Reserved for CR

Reserved for specific Cargo Register (CR) functions.

120
critical

Check Alternator Excite Circuit

Fault detected in the alternator excitation circuit; the battery may not be charging.

121
critical

Check PMW Liquid Injection Circuit

Failure in the Pulse Width Modulation (PMW) liquid injection circuit, crucial for compressor cooling.

122
warning

Check Diesel/Electric Circuit

Error when attempting to switch between diesel and electric mode or vice versa.

123
warning

Check Evap Coil Inlet Temp Sensor (CR)

Failure in the evaporator coil inlet temperature sensor (CR).

124
critical

Check Evap Coil Outlet Temp Sensor (CR)

Failure in the evaporator coil outlet temperature sensor (CR).

125
warning

Check Tank Level Sensor (CR)

Failure in the tank level sensor associated with the Cargo Logger or secondary unit.

126
warning

Check Back Pressure Regulator (CR)

Indicates a problem with the suction pressure regulator or back pressure regulator, affecting temperature stability.

127
info

Setpoint Not Entered (Zone)

An active zone in the multi-temperature system has been detected without a defined setpoint.

128
info

Engine Run Time Maint Reminder #1/Service Due

Preventive maintenance reminder based on diesel engine operating hours.

129
info

Engine Run Time Maint Reminder #2

Second preventive maintenance reminder for the diesel engine.

130
info

Electric Run Time Maint Reminder #1

Maintenance reminder based on operating hours in electric mode (Standby).

131
info

Electric Run Time Maint Reminder #2

Second accumulated maintenance reminder for electric operation mode.

132
info

Total Unit Run Time Maint Reminder #1

General maintenance alert triggered after reaching a specific number of total unit operating hours.

133
info

Total Unit Run Time Maint Reminder #2

Second maintenance notification based on the total accumulated unit run time.

134
info

Controller Power On Hours

Reminder based on the total number of hours the controller has been powered on.

135
warning

Check Spare Digital Inputs

Failure or unexpected reading in one of the configured auxiliary digital inputs.

136
critical

Check Spare Digital Outputs

Problem in the circuit of an auxiliary digital output (relay or command).

137
warning

Check Damper Motor Heater Output

Fault in the heater circuit for the defrost damper motor.

138
info

Log DAS Real Time Clock Battery Failure (DAS)

The Data Acquisition System (DAS) real-time clock battery has failed.

139
info

Abort Evacuation Mode

The evacuation (vacuum) mode has been aborted due to an error or manual intervention.

140
critical

Not currently used

Error reserved for future functions or not currently defined.

141
warning

Auto Switch Diesel to Electric Disabled

The unit was unable to perform the automatic switch from Diesel to Electric power.

142
critical

Check Thermax Valve

Fault detected in the Thermax valve of the heating/defrost system.

143
warning

Check Remote Drain Hose Heater Output (Zone)

Error in the remote drain hose heater output in a specific zone.

144
warning

Lost CAN Communications to Expansion Module

Loss of communication between the main controller and the expansion module.

145
warning

Lost Controller ON Feedback Signal

The controller is not receiving the feedback signal that the system is ON.

146
warning

Software Version Mismatch

Software version incompatibility between the different modules of the unit.

147
warning

Check Multi-Temp Fan Speed Control Output (Zone)

Error in the speed control of the multi-temperature evaporator fans.

148
warning

Auto Switch Electric to Diesel Disabled

The unit was unable to perform the automatic switch from Electric to Diesel mode.

149
info

Alarm Not Identified

The system has detected an alarm condition that is not registered in its database.

150
warning

Sensor Out of Range Low (DAS and HMI) (Zone)

A sensor (air, evaporator) is reporting a measurement below the minimum limit.

151
warning

Sensor Out of Range High (DAS and HMI) (Zone)

A sensor is reporting a measurement above the maximum allowed limit.

152
warning

DAS Failed Sensor (DAS)

Critical failure in a sensor dedicated exclusively to the Data Acquisition System (DAS).

153
critical

Expansion Module Flash Load Failure

Error attempting to load or update firmware on the expansion module.

154
critical

Low Suction Pressure Switch Failure

Inconsistent state or failure detected in the low suction pressure switch.

155
warning

Lost CAN Communications to HMI

Communications lost between the main controller and the Human Machine Interface (HMI) display.

156
warning

Check Suction/Liquid Heat Exchanger Bypass Valve

Indicates a problem with the operation of the suction/liquid heat exchanger bypass valve.

157
info

OptiSet Plus Profile Mismatch

Discrepancy detected between the OptiSet Plus configuration and the unit's operating parameters.

158
critical

Primary Software Failed to Load

Unit main software failed to load correctly during startup.

159
warning

Check Battery Condition

System has detected that the battery voltage is out of range or has low holding capacity.

160
warning

Lost CAN Communications to Radio Expansion Board

Loss of communication over the CAN bus with the Radio Expansion Board (REB).

161
info

Log DAS Real Time Clock Invalid (DAS)

The Data Acquisition System (DAS) real-time clock is invalid or has reset.

163
critical

Emission Control Failure

Dectected failure in the engine emission control system.

165
warning

Low Engine Power Available

The unit detects that the engine does not have enough power to operate at full load.

175
critical

Check Electronic Expansion Valve (CR)

Failure in the electronic expansion valve (EEV) circuit or mechanism.

176
critical

Check Evaporator Pressure Sensor (CR)

The evaporator pressure sensor is sending signals that are out of range.

177
critical

Check CO2 Tank Pressure Sensor (CR)

Failure in the sensor monitoring CO2 tank pressure in cryogenic systems.

178
warning

Low CO2 Fuel Level (CR)

Low level of CO2 fuel detected in the storage tank.

180
warning

TriPac Compressor Alarm

A generic alarm condition has been detected in the TriPac compressor system.

188
info

Log DAS Microprocessor Fault (DAS)

Internal failure detected in the Data Acquisition System (DAS) microprocessor.

203
warning

Check Display Return Air Sensor (Zone)

The display return air temperature sensor is presenting erroneous readings.

204
warning

Check Display Discharge Air Sensor (Zone)

The display discharge air temperature sensor is presenting erroneous readings.

216
info

Check DAS Digital Inputs (DAS)

Fault detected in the digital inputs of the Data Acquisition System (DAS).

233
info

REB Switching Off, Conservative to Full Null

The Radio Expansion Board powers off due to a system operational transition.

234
warning

Check Relative Humidity Sensor Circuit

A problem has been detected in the relative humidity sensor circuit.

235
warning

High Engine Coolant Temperature Check

The engine coolant has exceeded the safety temperature threshold.

250
info

DAS Clock Time Reset (DAS)

The Data Acquisition System (DAS) clock has reset to factory defaults.

251
warning

Check Radio Expansion Board Configuration

The Radio Expansion Board configuration does not match the unit.

252
warning

Check Auto Fresh Air Exchange Circuit

Fault detected in the automatic fresh air exchange system circuit.

253
info

REB On Back Up Battery, Alarms Disabled

The REB board is operating on its backup battery; telematics alarms may be limited.

254
warning

Check Auxiliary Coolant Temp Sensor

Fault in the auxiliary coolant temperature sensor circuit.

500
warning

Check Host Evaporator Blower Low Speed

Problem detected in the low speed of the main evaporator blower.

501
warning

Check Host Evaporator Blower High Speed

Problem detected in the high-speed operation of the host evaporator blower.

505
critical

Check Roadside Condenser Fan Motor Speed Circuit

Fault in the speed control circuit of the roadside condenser fan motor.

506
critical

Check Curbside Condenser Fan Motor Speed Circuit

Fault in the speed control circuit of the curbside condenser fan motor.

507
critical

Check Digital Scroll Output Circuit (Scroll Only)

A fault has been detected in the digital scroll compressor output control circuit.

508
warning

Speed Request Communication Error

Communication error in the speed request between the unit controller and the engine ECU.

509
critical

ECU Failed to Enable

The unit failed to enable or turn on the engine ECU following the logic sequence.

510
critical

ECU Run Signal Failed

The controller sent the run signal but the ECU did not respond or confirm the running status.

511
warning

Engine Wait to Start Time Delay Expired

The preset wait time for start-up preheating (glow plugs) has expired.

512
critical

High Compressor Suction Pressure (Scroll Only)

Excessively high suction pressure detected in Scroll-type compressors.

513
warning

Low Compressor Suction Ratio (Scroll Only)

Suction pressure ratio below safe operating limits for the Scroll compressor.

514
warning

Low Compressor Discharge Pressure (Scroll Only)

Scroll compressor discharge pressure too low during operation.

515
warning

Minimum ETV Discharge Superheat Temp (Scroll)

ETV controlled discharge superheat is at the minimum thermal limit.

516
critical

I/O Controller to Application Controller Com Failure

Critical communication failure between I/O controller and application controller.

518
critical

Generator Ground Fault

Current leakage to ground detected in the generator circuit.

519
warning

Check Battery Charger Input Power

Problem detected with AC input power to the battery charger.

520
warning

Check Battery Charger Output Power

Battery charger is not delivering expected output power for charging.

521
warning

Battery Charger External/Environmental Fault

Battery charger failure caused by external or environmental factors.

522
warning

Battery Temperature Sensor Alarm

Battery temperature sensor reports out of range readings or is disconnected.

523
warning

Battery Charger Indicated Conditions

The battery charger has detected abnormal internal conditions requiring attention.

524
warning

Generator Op Limit Vout to Frequency Ratio

Generator Voltage/Frequency ratio is outside functional limits.

525
warning

Generator Frequency Range Fault

The generator output frequency is outside the allowed range (Hz).

526
warning

Generator Operational Limit Output Current

The generator has reached or exceeded its operating output current limit.

528
warning

Failed J1939 CAN Comm Base Controller/Charger

J1939 CAN communication failure between the base controller and the battery charger.

529
warning

Check Fuel Pump Circuit

Electrical anomaly detected in the fuel pump circuit.

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